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EQiblyHop

January 11, 2025 at 5:07 pm

Detailed Rotor Balancing Process

Getting the Equipment Ready

vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.
Establish a USB connection between the instrument and the computer, ensuring the software is set up properly.

Setting Up the Sensors

Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports.
Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement.

Software Startup

Open the Balanset application on your PC.
Configure the software for either single-plane or two-plane balancing, based on the rotor’s characteristics and the desired outcome.

Measuring Initial Vibration

Bring the rotor to its normal operating rotational frequency.
The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance.

Attaching the Trial Weight

Halt the rotation and mount a test weight at a designated position on the rotor, with the weight’s value entered into the software (usually in grams).
Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase.

Determining the Corrective Mass

Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle.
The calculated values are presented on-screen in both numerical and graphical formats.

Installing the Correction Weight

Mount the calculated corrective weight onto the rotor at the specified location and angle.
You can conduct interim measurements to confirm that the imbalance is decreasing as expected.

Final Check and Balance Confirmation

After installing the correction weight, run the rotor again and check the residual vibration level.
The balancing procedure is finished if the remaining vibration is within the permissible limits specified in ISO 1940.
Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed.

Creating a Balancing Report

The program stores the balancing data, allowing you to generate and print a comprehensive report including vibration measurements, corrective weight details, and its angular placement.

Post-Balancing Checklist

Ensure all applied weights and attached sensors are firmly fixed in their designated positions.
Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations.
In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components.

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